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A manufacturing tolerance specification requires a component dimension (in centimeters) to satisfy . Convert the tolerance equation to millimeters by substituting , where is the length in millimeters, and solve for all acceptable values of in millimeters.
Answer and steps
Final answer
or
Steps
Substitute the conversion relation into the equation
The original equation in centimeters is:
Substitute into the equation to express the tolerance in terms of the length in millimeters:
Simplify the expression inside the absolute value bars:
Set up the two linear cases
By definition, an equation of the form (where ) splits into two separate linear cases: or .
- Case 1 (Upper limit):
- Case 2 (Lower limit):
Alternative geometric interpretation (verification)
Factoring out of the absolute value expression gives:
This means that the acceptable length is centered at with a tolerance (distance) of at most :
Common Pitfall: Forgetting the negative case () will result in finding only the upper tolerance limit and missing the lower limit. Always account for both directions from the center point when removing absolute value bars.
Thus, the acceptable values are or .
Typical errors
01 The student solves only the positive case of the absolute value equation, omitting the negative case.
Sample Student Work
Reviewed by ACEpath TeacherStep-by-Step Review
Walk Through It with Your Teacher- Step 1
|100(y/10) - 450| = 15 |10y - 450| = 15
- Step 2
10y - 450 = 15
Correct10y - 450 = 15 10y - 450 = -15
Removing absolute value bars from (with ) requires considering both branches: and . You only wrote the positive case and omitted the negative case.
- Step 3
10y = 465 y = 46.5
Correcty = 46.5 y = 43.5
Your algebra for the single branch was solved accurately, but because the negative branch was omitted, your final solution set is missing .
WHAT YOU DID WELL
Compliments from Your TeacherYou correctly substituted into the tolerance equation.
You simplified the linear term inside the absolute value bars accurately to .
You solved the linear equation with correct algebraic steps.
THE ERROR
Where Your ACEpath Teacher Spotted the MistakeYou dropped the absolute value bars directly without splitting the equation into two separate cases.
WHY IT HAPPENED
ACEpath Teacher's DiagnosisTreating an absolute value equality as simply , forgetting that distance from a center can be in either the positive or negative direction.
REASONING PATH
Your ACEpath teacher’s suggested approach- Two-Branch Definition
For any positive real number , the equation is equivalent to or .
Whenever you remove absolute value bars from , immediately write two separate linear equations connected by 'or'.
- Physical / Geometric Meaning
In manufacturing tolerances, defines both an upper limit (center + tolerance) and a lower limit (center - tolerance).
Always verify that your final answer provides both bounds of the tolerance interval.
CORRECTED PATH
ACEpath Teacher's DemonstrationSet up Case 1: .
Set up Case 2: .
or
02 The student incorrectly multiplies by 10 instead of dividing by 10 when substituting for L.
Sample Student Work
Reviewed by ACEpath TeacherStep-by-Step Review
Walk Through It with Your Teacher- Step 1
|100(10y) - 450| = 15 |1000y - 450| = 15
CorrectYou substituted in place of rather than the given relation . Because , a length of equals .
- Step 2
1000y - 450 = 15 1000y - 450 = -15 1000y = 465 1000y = 435
Correct10y - 450 = 15 10y - 450 = -15 10y = 465 10y = 435
Your method for setting up and isolating both linear branches was mathematically sound, but the numbers were affected by the incorrect coefficient from Step 1.
- Step 3
y = 0.465 y = 0.435
Correcty = 46.5 y = 43.5
Because of the extra factor of 100 introduced during substitution, your final values are off by a factor of 100.
WHAT YOU DID WELL
Compliments from Your TeacherYou correctly split the absolute value equation into its positive and negative linear branches.
You accurately solved both linear branches for the variable.
THE ERROR
Where Your ACEpath Teacher Spotted the MistakeYou multiplied by 10 instead of dividing by 10 when replacing with .
WHY IT HAPPENED
ACEpath Teacher's DiagnosisConfusing the unit relation () with the algebraic substitution formula (), leading to multiplying by the conversion factor rather than substituting the exact fractional expression given.
REASONING PATH
Your ACEpath teacher’s suggested approach- Literal Substitution
When substituting an expression for a variable, enclose the exact given expression in parentheses.
Write out and replace directly without inverting or multiplying in your head.
- Sanity Check on Units
A measurement expressed in smaller units (millimeters) must have a larger numerical value than in larger units (centimeters).
Since , the millimeter value must be around , not .
CORRECTED PATH
ACEpath Teacher's DemonstrationSubstitute into : .
Simplify the coefficient inside: .
Split into two equations: or .
Solve: , and .
y = 43.5 y = 46.5
03 The student misapplies the absolute value rule by writing 10y + 450 = 15 instead of setting the entire expression to -15.
Sample Student Work
Reviewed by ACEpath TeacherStep-by-Step Review
Walk Through It with Your Teacher- Step 1
- Step 2Correct
To solve , you must set or . You changed the minus sign inside the binomial to a plus sign () instead of negating the constant on the right-hand side.
- Step 3Correct
Your algebraic solving steps followed your equations correctly, but the second equation carried the error from step 2.
- Step 4Correct
Because of the setup error in the second branch, your second solution resulted in instead of .
WHAT YOU DID WELL
Compliments from Your TeacherYou correctly substituted the conversion ratio into the tolerance equation.
You accurately simplified the expression inside the absolute value bars to .
You solved the linear branch accurately to find .
THE ERROR
Where Your ACEpath Teacher Spotted the MistakeYou changed to inside the expression instead of negating the other side of the equation.
WHY IT HAPPENED
ACEpath Teacher's DiagnosisYou treated the two branches of an absolute value equation by altering an internal sign rather than applying the definition (or ).
REASONING PATH
Your ACEpath teacher’s suggested approach- Absolute Value Definition
For any real expression and constant , means or .
Keep the entire expression inside the bars completely unchanged and set it equal to both and .
- Physical Reality Check
Component lengths and dimensions in manufacturing cannot be negative.
When you obtain a negative value like for a physical dimension, pause and verify your case setup.
CORRECTED PATH
ACEpath Teacher's DemonstrationSet up Case 1:
Solve Case 1:
Set up Case 2:
Solve Case 2:
or
Lock it in
What two linear equations must you write to solve when ?
or . The absolute value represents distance, so the quantity inside can be either units to the right or units to the left of zero.
Similar question
Solve the absolute value equation for all values of :
Answer
or .
Key steps:
- Split into two cases: or .
- Solve Case 1: .
- Solve Case 2: .
A piston diameter specification (in centimeters) must satisfy . Express the diameter in millimeters by setting , where is in millimeters, and solve for all acceptable values of .
Answer
or .
Key steps:
- Substitute : .
- Split into two cases: or .
- Solve Case 1: .
- Solve Case 2: .
A quality control standard requires . Solve for all possible values of .
Answer
or .
Key steps:
- Simplify the interior expression: .
- The equation is .
- Split into two cases: or .
- Case 1: .
- Case 2: .